Electric Brewery Plan

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AllanMar
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Re: Electric Brewery Plan

Post by AllanMar » Sun Oct 28, 2012 1:25 pm

LeafMan66_67 wrote:
Depending on the rating of the element, the current (I) will change based on voltage (E), since the resistance (R) of the element is a constant.

Example:

If the element is rated 4500W @ 240V, calculated current is 18.75A. Resistance of the element is E/I = 12.8 ohms. As the voltage decreases, the current will also decrease because I = E/R and R is constant for the purely resistive load. So, once you know the resistance, you can calculate the new current at different voltages. So, at 235V, current would be 235/12.8=18.4A but the element would only be 4314W. As well, at 220V, I=220/12.8 = 17.2A and the element would only be 3781W.

The key is paying attention to the actual rating of the element, whether it is 4500W@240V or 4500W@220V or somewhere in between. From there you can determine the current based on your actual voltage. Hope it helps. That's all I got for a Sunday morning. :? ;)

Well put, this is what I was getting at, although on second look for some reason I used 4700W and not 4500W....
LeafMan66_67 wrote:
John G wrote:I don't know what the code is here in NS, but Kal from theelectricbrewery.com site mentions that many places stipulate that you must have a supply of at least 125% of the maximum rated amperage of what will be used for continuously operating appliances such as hot water heaters. Based on that, regardless of how you calculate the above you'll likely need to go to a 40A double pole breaker in your panel instead of 30A. I'm not an electrician though, so don't listen to me.
CEC states that an overcurrent device can only be loaded to 80% of its capacity. You can get 100% rated breakers, but you are looking at larger frame sizes with solid state trip units, costing lots of extra money.
Kal likes to talk about this rule a fair bit, although you will also find many that disagree. Similar to the previous conversation regarding GFCI breakers, code application here is not so simple. The easiest argument as to why the 80% rule doesn't apply here is it refers to continuous current.
The calculated load in a consumer’s service, feeder, or branch circuit shall be considered a continuous load
unless it can be shown that in normal operation it will not persist for
(a) a total of more than 1 h in any two-hour period if the load does not exceed 225 A; or
(b) a total of more than 3 h in any six-hour period if the load exceeds 225 A.
So if you choose to follow the 80% rule, if you plan to run both elements for more then 1 hour in a 2hour period...

Surely we've all plugged a 15A power tool into a 15A outlet at some point....

IMHO Kal is dictating good practice, not required practice. You can get away with 30A for a 4500W & 1500W, in fact P-J's DWG you posted calls for a 30A feed. As I said before, weigh this against the effort required to upgrade your service. Its unlikely anyone's brewery (including Kal's) is going to meet CEC compliance due to the lack of certifications, which he himself does state but rather that he is just trying to follow good practice.

This is not my field of expertise, so take my advice with a grain of salt.

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mr x
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Re: Electric Brewery Plan

Post by mr x » Sun Oct 28, 2012 1:55 pm

My field of experience is to ignore anything that comes out of an engineer's mouth. :lolno:
At Alexander Keith's we follow the recipes first developed by the great brewmaster to the absolute letter. :wtf:

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Re: Electric Brewery Plan

Post by derek » Sun Oct 28, 2012 1:59 pm

AllanMar wrote: Kal likes to talk about this rule a fair bit, although you will also find many that disagree. Similar to the previous conversation regarding GFCI breakers, code application here is not so simple. The easiest argument as to why the 80% rule doesn't apply here is it refers to continuous current.
...
IMHO Kal is dictating good practice, not required practice.
No, you can probably get away with the CEC, saying that your load is not continuous, but when you burn down the house, the insurance company is going to take the more strict view (because they can), and refuse to pay. If you don't want problems down the road, go with the 80% rule.
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Re: Electric Brewery Plan

Post by LeafMan66_67 » Sun Oct 28, 2012 2:47 pm

mr x wrote:My field of experience is to ignore anything that comes out of an engineer's mouth. :lolno:
Hey X - Hope you're not talking about me! I never turned to the dark side ... just do the work for them! :o :lol:
"He was a wise man who invented beer." - Plato

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Re: Electric Brewery Plan

Post by AllanMar » Sun Oct 28, 2012 2:50 pm

mr x wrote:My field of experience is to ignore anything that comes out of an engineer's mouth. :lolno:
haha, always good advice. I forgot I put that in there when i signed up.
derek wrote:
AllanMar wrote: Kal likes to talk about this rule a fair bit, although you will also find many that disagree. Similar to the previous conversation regarding GFCI breakers, code application here is not so simple. The easiest argument as to why the 80% rule doesn't apply here is it refers to continuous current.
...
IMHO Kal is dictating good practice, not required practice.
No, you can probably get away with the CEC, saying that your load is not continuous, but when you burn down the house, the insurance company is going to take the more strict view (because they can), and refuse to pay. If you don't want problems down the road, go with the 80% rule.
As I mentioned, if you burn down the house I highly doubt if they take a more strict view they won't be able to find many reasons it's not CEC compliant and attempt to refuse to pay if they really want to. I highly doubt following the 80% rule will save you from this. I doubt the 80% rule will be their focus, but rather the DIY brewery build in general.

I'm not trying to argue he shouldn't upgrade his feed, just trying to give him another option to consider.

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mr x
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Re: Electric Brewery Plan

Post by mr x » Sun Oct 28, 2012 2:57 pm

LeafMan66_67 wrote:
mr x wrote:My field of experience is to ignore anything that comes out of an engineer's mouth. :lolno:
Hey X - Hope you're not talking about me! I never turned to the dark side ... just do the work for them! :o :lol:
No, not you lol. :cheers2:
At Alexander Keith's we follow the recipes first developed by the great brewmaster to the absolute letter. :wtf:

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Re: Electric Brewery Plan

Post by LiverDance » Wed Dec 19, 2012 3:13 pm

Got my PID's in the mail today, shit is getting real 8-)
"Twenty years ago — a time, by the way, that hops such as Simcoe and Citra were already being developed, but weren’t about to find immediate popularity — there wasn’t a brewer on earth who would have gone to the annual Hop Growers of American convention and said, “I’m going to have a beer that we make 4,000 barrels of, one time a year. It flies off the shelf at damn near $20 a six-pack, and you know what it smells like? It smells like your cat ate your weed and then pissed in the Christmas tree.” - Bell’s Brewery Director of Operations John Mallet on the scent of their popular Hopslam.

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Re: Electric Brewery Plan

Post by mr x » Wed Dec 19, 2012 4:19 pm

I'll have lots of goodies for you at the grain pick-up.
At Alexander Keith's we follow the recipes first developed by the great brewmaster to the absolute letter. :wtf:

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Re: Electric Brewery Plan

Post by LiverDance » Wed Dec 19, 2012 5:04 pm

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"Twenty years ago — a time, by the way, that hops such as Simcoe and Citra were already being developed, but weren’t about to find immediate popularity — there wasn’t a brewer on earth who would have gone to the annual Hop Growers of American convention and said, “I’m going to have a beer that we make 4,000 barrels of, one time a year. It flies off the shelf at damn near $20 a six-pack, and you know what it smells like? It smells like your cat ate your weed and then pissed in the Christmas tree.” - Bell’s Brewery Director of Operations John Mallet on the scent of their popular Hopslam.

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Re: Electric Brewery Plan

Post by RubberToe » Mon Feb 18, 2013 12:28 pm

Hey Brian, how is your build going?
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Re: Electric Brewery Plan

Post by LiverDance » Mon Feb 18, 2013 12:30 pm

I pretty much have everything in place, just looking for a control panel as of right now. Shouldn't take long to come together after that.
"Twenty years ago — a time, by the way, that hops such as Simcoe and Citra were already being developed, but weren’t about to find immediate popularity — there wasn’t a brewer on earth who would have gone to the annual Hop Growers of American convention and said, “I’m going to have a beer that we make 4,000 barrels of, one time a year. It flies off the shelf at damn near $20 a six-pack, and you know what it smells like? It smells like your cat ate your weed and then pissed in the Christmas tree.” - Bell’s Brewery Director of Operations John Mallet on the scent of their popular Hopslam.

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Re: Electric Brewery Plan

Post by LiverDance » Mon Feb 18, 2013 10:51 pm

X this is what I was talking about having to threaded from inside the kettle. I assume with some tape and a good tightening I should be ok?
IMG_3099.JPG
same thing on the rims tube
IMG_3100.JPG
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"Twenty years ago — a time, by the way, that hops such as Simcoe and Citra were already being developed, but weren’t about to find immediate popularity — there wasn’t a brewer on earth who would have gone to the annual Hop Growers of American convention and said, “I’m going to have a beer that we make 4,000 barrels of, one time a year. It flies off the shelf at damn near $20 a six-pack, and you know what it smells like? It smells like your cat ate your weed and then pissed in the Christmas tree.” - Bell’s Brewery Director of Operations John Mallet on the scent of their popular Hopslam.

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Re: Electric Brewery Plan

Post by mr x » Mon Feb 18, 2013 10:54 pm

I was thinking something different, but I think what you are doing will work. :thumbup:
At Alexander Keith's we follow the recipes first developed by the great brewmaster to the absolute letter. :wtf:

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Re: Electric Brewery Plan

Post by LiverDance » Mon Feb 18, 2013 11:36 pm

Well I guess I should post some progress, although not much yet but I got this together :banana:
IMG_3103.JPG
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"Twenty years ago — a time, by the way, that hops such as Simcoe and Citra were already being developed, but weren’t about to find immediate popularity — there wasn’t a brewer on earth who would have gone to the annual Hop Growers of American convention and said, “I’m going to have a beer that we make 4,000 barrels of, one time a year. It flies off the shelf at damn near $20 a six-pack, and you know what it smells like? It smells like your cat ate your weed and then pissed in the Christmas tree.” - Bell’s Brewery Director of Operations John Mallet on the scent of their popular Hopslam.

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Re: Electric Brewery Plan

Post by TimG » Tue Feb 19, 2013 10:41 am

Looks fancy.. what is it!??

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Re: Electric Brewery Plan

Post by jeffsmith » Tue Feb 19, 2013 11:14 am

TimG wrote:Looks fancy.. what is it!??
Looks like a RIMS tube to me. I'll be interested in seeing how this comes together for you Brian. I'm strongly considering building something similar next fall so I can brew inside.

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Re: Electric Brewery Plan

Post by Graham.C » Wed Feb 20, 2013 3:31 pm

It that a terminal for a temp probe in the end?
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Re: Electric Brewery Plan

Post by LiverDance » Wed Feb 20, 2013 3:56 pm

It's a Rims tube and it does have a temp probe in the end.
"Twenty years ago — a time, by the way, that hops such as Simcoe and Citra were already being developed, but weren’t about to find immediate popularity — there wasn’t a brewer on earth who would have gone to the annual Hop Growers of American convention and said, “I’m going to have a beer that we make 4,000 barrels of, one time a year. It flies off the shelf at damn near $20 a six-pack, and you know what it smells like? It smells like your cat ate your weed and then pissed in the Christmas tree.” - Bell’s Brewery Director of Operations John Mallet on the scent of their popular Hopslam.

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Re: Electric Brewery Plan

Post by LiverDance » Tue Feb 26, 2013 10:15 pm

Just had my electrician over so things are looking to get going here very soon. Got a list of a couple of things I need to pick up to make it happen :banana: Gonna run 40 amps from my main panel to the spa panel and then into the control box. Mostly what I have to pick up is some flush mount receptacles, got a line on a box now too so hopefully i'll be drilling it up soon enough :cheers3:
"Twenty years ago — a time, by the way, that hops such as Simcoe and Citra were already being developed, but weren’t about to find immediate popularity — there wasn’t a brewer on earth who would have gone to the annual Hop Growers of American convention and said, “I’m going to have a beer that we make 4,000 barrels of, one time a year. It flies off the shelf at damn near $20 a six-pack, and you know what it smells like? It smells like your cat ate your weed and then pissed in the Christmas tree.” - Bell’s Brewery Director of Operations John Mallet on the scent of their popular Hopslam.

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Re: Electric Brewery Plan

Post by LiverDance » Wed Feb 27, 2013 2:26 pm

Just got my box delivered and am very happy with it :D It's 16"x14"x6" so should be a good size for what i'm doing. Anybody got any suggestions or tips on the layout of the controls in it? Rubbertoe, what did you use to cut your's?
"Twenty years ago — a time, by the way, that hops such as Simcoe and Citra were already being developed, but weren’t about to find immediate popularity — there wasn’t a brewer on earth who would have gone to the annual Hop Growers of American convention and said, “I’m going to have a beer that we make 4,000 barrels of, one time a year. It flies off the shelf at damn near $20 a six-pack, and you know what it smells like? It smells like your cat ate your weed and then pissed in the Christmas tree.” - Bell’s Brewery Director of Operations John Mallet on the scent of their popular Hopslam.

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Re: Electric Brewery Plan

Post by RubberToe » Wed Feb 27, 2013 3:03 pm

I used a jigsaw with a bimetal blade for the square holes (starting with pilot holes of course),a hole punch for the 7/8" circular switches, and a drill for others.

Be careful how you lay it out WRT the depth. 6" deep may be tight and you won't be able to have a contactor in behind a PID, etc, because there's not enough room. Look at as many photos of other peoples' panels as you can.

You can see pics of my panel build process here: http://www.flickr.com/photos/nspeppers/ ... 875831544/
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Re: Electric Brewery Plan

Post by LiverDance » Wed Feb 27, 2013 3:24 pm

Gotcha, what size is your panel?
"Twenty years ago — a time, by the way, that hops such as Simcoe and Citra were already being developed, but weren’t about to find immediate popularity — there wasn’t a brewer on earth who would have gone to the annual Hop Growers of American convention and said, “I’m going to have a beer that we make 4,000 barrels of, one time a year. It flies off the shelf at damn near $20 a six-pack, and you know what it smells like? It smells like your cat ate your weed and then pissed in the Christmas tree.” - Bell’s Brewery Director of Operations John Mallet on the scent of their popular Hopslam.

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Re: Electric Brewery Plan

Post by RubberToe » Wed Feb 27, 2013 3:32 pm

I think mine's 12x14x8 but it might on only be 6" deep, I can check later for you.
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Re: Electric Brewery Plan

Post by RubberToe » Thu Feb 28, 2013 12:02 am

RubberToe wrote:I think mine's 12x14x8 but it might on only be 6" deep, I can check later for you.
I just checked and mine's only 6" deep. You should be fine then.
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Re: Electric Brewery Plan

Post by LiverDance » Thu Feb 28, 2013 9:25 am

Yeah I had some components laid in there last night and it looks like everything will fit fine. Thanks for the info though. The panel I got had some holes already drilled in it but seems my components fit them so it's working out very well.
"Twenty years ago — a time, by the way, that hops such as Simcoe and Citra were already being developed, but weren’t about to find immediate popularity — there wasn’t a brewer on earth who would have gone to the annual Hop Growers of American convention and said, “I’m going to have a beer that we make 4,000 barrels of, one time a year. It flies off the shelf at damn near $20 a six-pack, and you know what it smells like? It smells like your cat ate your weed and then pissed in the Christmas tree.” - Bell’s Brewery Director of Operations John Mallet on the scent of their popular Hopslam.

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